Questions & Answers
A forum where our experts take on some of the questions uppermost in your minds

From the Sept. 25 - Oct. 09, 2001 issue of Woodworker's Journal eZine


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A forum where our experts take on some of the questions uppermost in your minds

Q.How to Begin: This woodworker is evolving beyond deck building and wants to try his hand at cabinetmaking. Is there a good book—for a beginner to use? And are there any tools he will definitely need?

(Michael Dresdner)
"There are many, but I suspect starting with a good magazine, like Woodworker's Journal, will be even more valuable than the best book.

The tools depend on what he defines as cabinetmaking, but my minimum must-have shop includes hand planes and saws, chisels, a table saw, a band saw, a drill and a planer. And believe me, my friend, that will be just the beginning..."

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Q. Band saw tracking: This reader just loaded a 1/8" blade on his new band saw and can't keep it centered on the wheels. Is the blade supposed to run on the front of the wheel or should it be centered?

(Michael Dresdner) "It should be centered, but some band saw guides don't have enough adjustment to accommodate a 1/8" blade centered on the wheel. You might have to modify the thrust-bearing stem or reposition the guides. Otherwise, if the wheels are aligned, the blade should track."

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Q. What is a shiplap joint, this reader wants to know, and when is it used - (long dash, not hyphens) besides for building ships, of course?

(Michael Dresdner) "Most joints make wood come together to make angles, or to make the wood wider. Shiplap joints make the wood longer by cleaving one piece to the end of another. Some musical instrument makers also use shiplap joints, and I am sure there are many other uses outside my sphere of experience."

(Ian Kirby) "A shiplap joint is used for wooden sheathing where the boards are rabbeted so the edges of the adjacent board overlap to make a flush joint. You may find it is used incorrectly on houses where the planks have overlapping clapboards. These houses are known as 'clinker built' and also known as 'lap strake' or 'lapstreak.' We suffer from mixed up terms from place to place.

At it's worst, I've heard shiplap used to describe the joint used to join boards end to end. There are a variety of design details for the joint-from tapering each end to form a glue surface to a half lap joint with wedges- (use the same dash) but they are all scarf joints also used in shipbuilding. That may be the cause of the confusion."

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Q. This woodworker has an involved question: "Each type of finish has its good and bad points, e.g. oils and thin oilbased finishes give better results as a base coat for popping the grain, while waterbased finishes build up quickly and level well. Poly makes a good tough topcoat. I once read that you can use shellac on top of anything and it will bond. Question: Could you use shellac as a bonding coat between an oilbase coat, a waterbase middle and a Poly top coat? Would there be any drawbacks ?

(Michael Dresdner) "Actually, it is a simple question with a simple answer. Yes, you can use shellac between oilbase, waterbase, and poly provided it is dewaxed shellac, like Zinsser's new SealCoat™ (a premixed dewaxed shellac). There are no drawbacks related to the shellac, but putting layers of finish with different color gradients (oils and shellac are amber, polyurethane is bluish gray, acrylic waterbase is clear) and different refractive indices (the speed at which light goes through, and is therefore bent by, a clear material) can make it (the shellac?) less clear. Think of what a pencil in a glass of water looks like. It appears to change its direction and angle as it enters the water. Imagine that happening with each layer of finish. Now imagine the different color gradients added like sheets of tinted plastic wrap. Get the picture?"

(Ian Kirby) "The fancy name for what goes on when one finish is put onto another is 'interface adhesion.' In this scenario, you are messing with four interfaces. The variables are too many to contemplate, but if you think it's a good idea, try it on some scrap wood."

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Q. This woodworker wants to know when enough is enough: "When I'm ready to clamp my gluedup panel, how tight is too tight? The directions on the Titebond® bottle says to allow the glue to set for 15 minutes. Does that mean at least 15 minutes or should you unclamp after that time so the wood can regain it's natural shape?

(Michael Dresdner)
If you are crushing or deforming the wood, it is too tight. All you really need is for the surfaces to be firmly in contact with one another. The 15 minutes is a minimum, and it certainly does not hurt to leave the wood in clamps until you are ready to machine it, or until the clamps get in your way or are needed elsewhere.

(Ian Kirby) "If you're clamping a mortise and tenon, a dovetail or a butt joint, you can see when the shoulder lines are closed—that's all the pressure you need. When you can't so easily see the joint line-say, two blocks face to face-enough pressure is when you squeeze out beads of the glue. But this goes to the question of how much glue do you use. A good rule of thumb is "as little as possible." You have to wet every surface and you should roll it where you can roll and brush or paddle elsewhere. Brush it on and then try to brush it off, but wet every surface. The aim is to get the smallest line or bead of squeeze-out. Gobs of the stuff squeezing out don't help the joint, but it does make Titebond richer.

The length of time glue can be stored before it deteriorates is called its shelf life. The amount of time you have to leave the clamping pressure on is call the closed clamping time. The time you have between starting to put glue on the parts and getting them into clamps is called the open clamp time. Some glue makers strive to provide a product with a long open time and a short closed clamping time. For my money, a job that relies on glue to hold it together is worth more time, so I leave stuff in clamps a couple of hours.

And about that last sentence: clamping shouldn't distort the work! If it does, you're clamping too tightly or using clamping blocks incorrectly. But yes, Titebond says you can take the clamps off, but you don't have to."

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Today's Woodworker
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Websurfers' Review
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