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And finally a few...
Words of wisdom

shop essentials:
Miscellaneous tools

ROS (random orbital sander) is typically used for finishing. Leaves little or no sanding marks. Sanding isn't as rapid, but is more controllable.
Drum sander comes in two types: wide and spindle. Wide is typically 18" or so (36" max in two passes) and used in cabinet shops to get doors, face frames, etc. smooth. Spindle is used in OSS (oscillating spindle sander) or in drill press. Used to do fine sanding of inside curves and hand shaping.
- MadMark

I use the Porter Cable 5-inch random orbital sander and it works great. I usually finish sand with 220 grit paper and let the sander "float" on the wood, no pressure. So far, even on junk pine, there are no swirls. Since getting this sander I have given up on my palm sander almost completely.
- Tom Hintz

I have been looking at miter saws. Look at Amazon's customer comments. Seems to me that Bosch and Makita are the favorites, but Hitachi also has a strong following...DeWalt less so. It depends upon what type of work you will be facing. The soft start of the Makita has some very strong followers, as it also has a very nice table and fence. The Bosch has more presets on the miter and on the bevel function, and is apparently a very well made and designed saw, except for its sawdust extraction (or lack thereof). I have found that I often have to use my "entry-level" saw left handed, which will be awkward with the Makita which has a D handle with the safety on the left side of the handle (at least on the model that I am contemplating). Finally, spend a bit more and get something that you won't soon outgrow. Long after you have forgotten what you paid for something -- if it is not meeting your expectations -- you'll regret the purchase...regardless of how inexpensive it may have been.
- RobM

I have 3 finishing sanders: a Black & Decker, a Makita and a DeWalt. The DeWalt and Makita have the useless dust bags on them. I got tired of sucking cedar dust, so I cruised through some old woodworking shop mags and found plans for a downdraft sanding table. I built it and now consider it the most important piece of equipment I have. The thing really works!!!! I hooked it up to my 1100 Jet DC and I feel I don't need the dust mask anymore. Anyone who does any sanding should make one of these. It's a lung saver.
- yukon

You need to decide what your crosscutting needs are... if you cut long stock (6' or more) that is not wider than 12", get a sliding compound miter saw. If you rip plywood sheets (16"-24") and need to crosscut them, get a sliding table for your table saw.
- Robert Walker

[Regarding shapers] Respect this tool! it is considered THE most dangerous in the shop. If you can afford a power-feed unit get one. When I use blocks/boards/scraps as push blocks I apply self adhesive sandpaper to the edge ( keep it away from your cutters) this helps tremendously with keeping narrower pieces from being pulled into the cutter or heeling. Ideally, use a sled with hold downs. This is also a tool you definitely want some dust control system attached to.
- Glen

Get yourself a decent random orbital sander too. They do amazing things.
- Larry Cook

What are you going to use a belt sander for? I own one but have not used it in years. It was a tool I bought before I new better. Before I had learned how to make good joints and used the belt sander to "fix" the problems poor other tools caused. For general sanding a random orbital is a much better choice. For smoothing rough cut curves a drum sanding attachment to a drill press or the new Porter-Cable drum sander is much better. If you just have to have one then I would go for a 4 x 24, The belts are easy to find and the larger area will help you from digging into your work as much as the smaller size units. A belt sander can cause much more damage than it can solve.
- Lou Williams

A belt sander is really a specialty tool, not a general purpose sander. With a coarse belt it will chew through wood at an amazing pace. It can completely destroy hours of planing and careful cutting in a second or two. It'll cut so fast on pine that you almost can't use it on softwoods. If you use it cross grain you'll essentially NEVER get the marks out! It is to fine woodworking what an ax is to surgery. Having said that I own a 3 x 21. Mine is not used as a regular belt sander. Rather I have a simple bracket to hold it in place on it's back and I use it like a bench combination sander w/o the disk. Much easier to control that way.
- MadMark

Which size [belt sander] to buy depends on what you will be doing most. I use my heavy duty 4 x 24 for outdoor carpentry, decks and the like. I use a variable speed 3 x 21 for furniture. Although a belt sander can butcher your project if handled improperly, I find it to be an invaluable tool. I use it primarily for smoothing curved edges and smoothing drawer sides where the dovetail pin end-grain is exposed. A spokeshave and low angle block plane can handle either of these jobs but not as quickly. I also use the belt sander for first pass sanding of large panels after handplaning. It seems to make the final planing and scraping phases go a bit quicker. I think the key to good performance with a belt sander is a well balanced machine, i.e. when the center of gravity of the sander is directly over the platen. That, and really good quality belts.
- Ned Mellon

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