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From March - April '97:
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Finishing Cherry
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From January - February '96:
Table Saw Maintenance
Evolution of an Entryway
News From Sweden

Evolution of an Entryway
Form and function go hand in hand toward a successful conclusion.
By Sal Maccarone
Excerpted with permission from the Woodworker magazine.
As an artist I have learned to appreciate the fact that an entryway can become the "opening statement" to the architecture of a building and its interior. With this in mind, it has always been a privilege to be commissioned to design and build the entry for a special piece of architecture. It goes without saying that craftsmanship and technical knowledge are important to the piece itself, but it is continuity of design that brings the whole project together. The evolution of the design from concept to reality should be as painstaking and meticulous as the physical construction of the project. The numerous considerations within this design stage are always dependent upon the timing of the specific job. Nonetheless, there is a chronological sequence to all construction projects, and a formula can be followed.

I was contacted by a client to build the entryway doors to their new home in Mammoth Lakes, California. They had spent a night at the hotel "Chateau du Sereau" where I had produced the doors and furniture in 1990. Although they appreciated the provincial treatment used at the Chateau, their home was being designed in the style of the architects Greene and Greene who played a major role in developing and popularizing Craft Period design. The foundation work had just been completed, so I was assured of enough time for my part of the project. The seventy-five hundred square foot residence would take nine more months to complete.

At the time I was only somewhat familiar with the work of Greene and Greene from my days as a college art student. As a result of this project I was afforded the opportunity to research in detail these brothers who worked in Pasadena, California around the turn of this century. I was amazed at how I shared many of the same attitudes as the Greenes about the use of space and its relation to architecture.

Pioneers of the so called Arts and Crafts Movement, they believed that the completeness of their environmental world included responsibility for the smallest details. This would include the furnishings, and everything that surrounded the lives within their houses.

Further, the design research for a project like this also includes the involvement of the present architect, builder, and most importantly, the owner. It is very important to adapt the design to the attitudes and lifestyle of the client. Purity of style is not as important as the underlying attitude of that style. Team effort or the lack of it, is what will be most evident in the final presentation of the whole project.

I was given a lot of freedom with the design of this project It was decided early on that the surface of these doors should, somehow become a reflection of their surroundings in Mammoth Lakes. The Greene and Greene style of architecture allowed for the use of a "plank type" door which lends itself to relief carving. Once this was decided I could begin to put my thoughts on paper to first lay out the door design, and then make sketches for a proposed carving. This is where it is important to work closely with all involved.


The front doors to this Mammoth Lakes, California home evolved from many elements ranging from the overall architectural style of the residence (Arts and Crafts period inspired by Greene and Greene) to concealment of wire pathways for electronic latches. Other concerns included mural design and fabrication techniques to prevent warping in a climate known for rapid changes.

At this stage all the decisions that affect the total look of the project occur. For instance; my choice of wood species, based upon its grain and friendliness to carving, may dictate that the same species be used to trim the entire house. Or, the owner's ideas for the exterior masonry treatment might suggest a different wood be used for my doors. There are many concerns regarding the continuity, but the time invested now is well spent to insure that mistakes either in design or fabrication do not show up at the time of installation.

After an initial meeting with all concerned the design aspect can be handled by telephone, Fax, or through the mail. However, the field measurements are too critical to be lost through communication. After framing has been completed a trip to the site is scheduled. In the case of an entry door system I will meet both with the owner and builder to verify such things as floor treatments, drywall thickness, and the transition height from outside to inside.

In this case concealed electric locks were used to avoid disturbing the carving with hardware. The locks made it necessary for me to provide a hidden channel for the wiring. Also at this meeting we decided to use wooden door handles. Such details are too important to be left to chance.

It's especially rewarding to me when a project design evolves towards a sculptural treatment. The design aspect for me is a system of development and refinement and, once completed, the actual carving can begin. By this time the client has already approved the concept and drawings so I know that they will be happy with the sculpture. In this case I used a mural approach to the carved scene as opposed to a book-matched pattern (photo 1), or some other symmetrical design (photo 2). While wanting to maintain a good balance, it was necessary to include many subjects in the mural which were important to the client. These included the aspen trees growing on the property, the deer in the foreground and Yosemite falls up high and in the background. The lake was used to bridge the scene by adding a diminishing perspective.


Photo 1. Another double door entryway by the author shows a book matched design using plank construction technique.


Photo 2. This single entry door by Maccarone incorporates a symmetrical look featuring panel construction and side lights.

In constructing these large plank doors, great pains were taken to insure that they didn't warp. In extreme climates such as Mammoth Lakes, (elevation 7200'), there are rapid temperature swings. Also, carving on one face relieves tension within the board which will also cause warping. Laminating the planks individually, (using many plys), before they are edge glued, eliminated the problem. The cross braces on both sides are also laminated to keep the door from curling.

Delivery and installation is what all design, planning and fabrication leads to. It is the point in time when all of the different aspects of the project must come together. Delivery and installation is the moment of truth.

Because of distance, this will most likely be the only time that I can see my completed work installed within the architecture it was designed for. It is also a time when I can see the owner's first expression. And, after all, they are the people I am trying to please. For these reasons I always try to budget enough time to personally deliver and install my work. This way I can attend to all the details, and by doing so, thank the client for their confidence and trust.


Sal Maccarone is a woodworker and artist with a degree in sculpture from San Jose State University in California. He's currently renovating a turn-of-the-century mansion in Port Townsend, Washington.

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